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Spectrum 8 Alloy Chain

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Page 347

Chain Inspection

GENERAL  INFORMATION

      WORKING LOAD LIMIT

MINIMUM ULTIMATE LOAD

The “Working Load Limit” is the maximum load in pounds which should ever be applied to chain, when the chain is new or “in as new” condition, and when the load is uniformly applied in direct tension to a straight length of chain.

The “Minimum Ultimate Load” is the minimum load at which new chain will break when tested by applying direct tension to a straight length of chain at a uniform rate of speed in a testing machine.


PROOF TEST
 


ATTACHMENTS

The “Proof Test” is a term designating the tensile test applied to new chain for the sole purpose of detecting injurious defects in the material or manufacture.  It is the load in pounds which the chain has withstood under a test in which the load has been applied in direct tension to a straight length of chain.

Any attachments, such as hooks or links, should have a rated “Working Load Limit” at least equal to the chain with which it is used.


ANSI / ASME B30.9c-1997


CAUTION

Paragraph 9-1.4.2 “Mechanically assembled slings shall be comprised entirely of proof tested components.” Paragraph 9-1.4.2c “If untested components are employed, the sling shall be proof tested per Para. 9-1.4.1 prior to initial use.”

Only Crosby Alloy chain, Spectrum 8® or Spectrum
10®, should be used for overhead lifting applications.
It must be recognized that certain factors in the usage of chain and attachments can be abusive and lessen the load that the chain or attachments can withstand.  Some examples are twisting of the chain; disfigurement; deterioration by straining, usage, weathering and corrosion; rapid application of load or jerking and applying excessive loads, and sharp corners cutting action.
Due to the crushing effect Grab Hooks have upon chain, the design factor of all chain assemblies must be reduced by 20% for Grab Hook applications.

CHAIN INSPECTION

   
TABLE 1
MAXIMUM ALLOWABLE WEAR AT ANY POINT OF LINK
Normal Chain or
Coupling Link
Cross Section

Maximum Allowable Wear Diameter
(in.)

9/32

.037

3/8

.052

1/2

.069

5/8

.084

3/4

.105

7/8

.116

1

.137

1-1/4

.169

REFER TO ANSI B30.9 FOR FULL DETAILS

Use of Crosby Grade 80 Chain Under Heat Condition

Temperature
of
Chain

Grade 80

(ºF) (ºC) Reduction of Working Load Limit WHILE AT Temperature Reduction of Working Load Limit  AFTER EXPOSURE to Temperature

Below
400

Below
204

None

None
400 204 10% None

500

260

15%

None
600 316 20% 5%

700

371

30%

10%

800

427

40%

15%

900

482

50%

20%

1000

538

60%

25%

Over
1000

Over
538

    OSHA 1910.184 requires all slings exposed to temperatures over 1000º F to be removed from service.

|*  Crosby does not recommend the use of Alloy Chain at temperatures above 800° F.
** When chain is used at room temperature after being heated to
temperatures shown in the first column.

INSPECTION AND REMOVAL FROM SERVICE PER ANSI B30.9

FREQUENT INSPECTION
Normal Service - Monthly
Severe Service - Daily to Monthly
Check chain and attachments for wear, nicks, cracks, breaks, gouges, stretch, bend, weld splatter, discoloration from excessive temperature, and throat openings of hooks.

1
. Chain links and attachments should hinge freely to adjacent links.
2. Latches on hooks, if present, should hinge freely and seat properly without evidence of permanent distortion.

PERIODIC  INSPECTION - INSPECTION
RECORDS  REQUIRED

Normal Service - Yearly
Severe Service -  Monthly
This inspection shall include everything in a frequent inspection plus each link and end attachment shall be examined individually, taking care to expose inner link surfaces of the chain and chain attachments.

1. Worn links should not exceed values given in table 1 or recommended by the manufacturer.
2. Sharp transverse nicks and gouges should be rounded out by grinding and the depth of the grinding should not exceed values in Table 1.
3. Hooks should be inspected in accordance with ANSI B30.10.
4. If present, latches on hooks should seat properly, rotate freely, and show no permanent distortion
                           
5. Chains use OSHA and ASME regulations and safety information.    
  
See:  OSHA 1926.2 (a) 4 and 1910.184
           
ASME B30.9 Slings
                                     
ASME B30.10
Hooks

 

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