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KULKONI, INC.
Crown Redrawn

 
CORDAGE
 
 
IMPORTANT WARNINGS
Failure to follow warnings and instructions can result in serious injury or death.
 

Refer to warnings on pages 3 and 4.
These warnings also apply to cordage (rope). Only additional warnings and information are listed below.
Never exceed the Working Load Limit of rope.
Use Working Load Limits as published as guidelines only. Working Load Limit may have to be reduced when life, limb or valuable property are at risk, or other than new rope is used. When using multiple leg rope slings, the Working Load Limit of each leg will have to be reduced considerably. Consult industry recommendations for information such as published by the Cordage Institute. Working Load Limit does not apply if rope has been subjected to severe dynamic loading, which may not be visible.
Avoid overheating.
Exposure to high temperatures will cause ropes to lose strength rapidly. Even temperatures as low as 150° F (66° C) can reduce the strength of some ropes by 50%. When using synthetic rope (especially polypropylene) on a capstan or a winch, be careful to avoid excessive friction which heats, melts and fuses the outer fibers of the rope. Avoid repeated surging or hard rendering around poles or over cross arms. Polyester rope resists overheating best because its melting point is highest.
Attachments must have at least the same Working Load Limit as the rope used.

Hooks, links, shackles, etc. must be of suitable material and strength to provide adequate safety protection. Splice rope properly and use thimbles if applicable.

Choose rope to match gear or gear to match rope. Sheaves , pulleys, thimbles, etc. that do not match the size of rope being used can cause dangerous friction, abrasion, overload, etc.

Keep out from under a raised load.
Do not move load over people. Do not ride on load. Conduct all lifting operations in such a manner that if equipment were to fail or break, no personnel would be injured. This means KEEP OUT FROM UNDER A RAISED LOAD, DO NOT OPERATE LOADS OVER PEOPLE AND KEEP OUT OF THE LINE OF FORCE.
Avoid shock loads.
Rope that is strong enough to withstand a steady pull can be broken with a sudden jerk. Be aware of all possible dynamic loading situations. Avoid them when possible and allow for strong enough rope when they cannot be avoided. Keep in mind that the effects of dynamic loading are greater on shorter ropes than on longer ones and greater on low elongation ropes (such as Manila and polypropylene) than on high elongation rope (such as nylon). Never stand in the line of rope under strain. If the rope breaks it will recoil with considerable force, especially if it is nylon.
Inspect rope frequently.
Closely examine entire length of rope for damage to determine general condition and detect localized wear. Excessive abrasion, fusing of outside fibers, hockles, rust or other chemical stains, broken fibers or other obvious damage to rope are reasons to retire rope from service. Internal damage can be assessed by twisting strands open and checking for powdered fiber. Rope that is suspected of having been exposed to severe shock loads or loads close to its catalog Breaking Strength should be retired immediately. Such damage may not be visible. Actual remaining strength of damaged or used rope can only be established by laboratory analysis and tension tests.
Destroy, rather than discard, rope to be retired.

It might be used again by someone not aware of the hazard or defect. This is best achieved by cutting it up into short pieces.
Rope Slings.
Refer to OSHA standard 1910.184 and ASME standard B30.9 for design factors and other important information. Other standards and information may apply in specific applications.
Refer to "Proper Care of Rope" for additional important cautions.

 

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