Avoid
abrasion and unnecessary wear. Outer
fibers as well as inner fibers contribute to a rope's strength.
When outer fibers are worn by chafing or dragging over splintered,
rough or gritty surfaces, the rope is worn and weakened. When rope
is used on cleats, winchheads, etc. make sure they are smooth and
use chafing gear if necessary.
Avoid
sharp angles and bends. Sharp
angles greatly affect the strength of a rope. Any sharp angle or
bend is a weak spot. Use thimbles or chafing gear or padding where
possible. Knots are also weak spots. They can reduce strength
by as much as 50% or more. Use splices instead. Splice rope correctly.
When a small section of a rope has been worn or damaged, cut
out the section and splice it together. Splice in extra tucks for
synthetic fiber ropes. Use proper splicing procedures as outlined
by the Cordage Institute. Do not resplice rope that broke due to
being overloaded - discard it instead. Its remaining strength will
only be a fraction of the Working Load Limit when new. Prevent unraveling
of rope - whip or tape cut ends.
Avoid
sustained loads. Fiber
ropes subjected to heavy loads for long periods of time can break
well below catalog Breaking Strength. Natural fiber ropes such as
Manila and Sisal have less ability to take sustained loads than
synthetic fiber ropes such as nylon or polypropylene. Never exceed
the Working Load Limit and do not subject fiber rope to sustained
loads for more than two days.
Avoid
rust. All
ropes, synthetic or natural, should be kept away from rusting iron
or steel. Rust can cause rapid loss of strength, sometimes in as
short a time as one to two weeks. If ropes become rust stained,
inspect the extent of the stain. If it is halfway through the rope,
then rope strength may be reduced by as much as 50%.
Keep
rope away from chemicals. Even
though synthetic rope is generally considered to be resistant to
damage from oils, gasoline, paint and most chemicals, exposure to
any of these may cause some damage. Avoid contact with such things
as storage battery solution, washing compounds or solutions, and
animal wastes. Strong acids, alkalis and solvents can damage any
rope. Natural fiber rope is extremely vulnerable to all chemicals
and solvents.
Avoid
the use of swivels in ropes under load
- a
loss of turn will cause permanent damage to the rope.
Never
use a nylon line which has a high stretch factor in combination
with another rope of low stretch. The
nylon line will stretch and not carry its proportionate share of
the load, thus putting extra strain on the other lines.
Reverse
ends of the rope periodically. Especially
in tackles and winches, reverse the rope end-for-end periodically
so that all sections will be worn equally. Also, using a line in
one direction over a winch many times can also damage the rope by
twisting it too tight or untwisting it so that hockles occur. Kinks
pulled through a restricted space such as a tackle block, can seriously
damage rope fibers. The initial use should be in a clockwise direction,
then reverse the rope periodically.
Slack
off guys in wet weather. When
ropes are used as guy lines or other supports exposed to weather,
they should be slacked off in wet weather, or damage to the rope,
as well as what it is supporting, may result.
Store
rope properly. Rope
is best stored in a dry, unheated place where air circulates freely,
off the floor, and away from direct sunlight and other contact with
the elements. Keep in mind that synthetic ropes will deteriorate
in direct sunlight due to exposure to ultraviolet radiation.
Light colored polypropylene especially is severely affected, smaller
diameters more so than larger sizes. Natural fiber ropes (Manila
and Sisal) will deteriorate in storage even under ideal conditions.
Dry
rope properly. Whenever
natural fiber ropes become wet they should always be thoroughly
dried before they are stored or they will rot in a very short time.
Do NOT dry synthetic fiber rope in direct sunlight.
Keep
rope clean. Dirt
on the surface of rope can become embedded inside and act as an
abrasive on fibers. When rope gets dirty, wash it thoroughly with
clean fresh water. Remember to dry natural fiber rope before storing.
Remove
rope from coils and reels properly. Regular
right hand laid rope should be uncoiled in a counter clockwise direction.
Coiled rope:
Lay the coil on the floor with the inside end at the bottom, then
reach down through the center and pull the inside up through the
coil.
Reeled rope:
Remove the rope from a reel by pulling it off the top while the
reel is free to rotate. Rope should never be taken from a reel lying
on its end because it is more likely to kink or hockle or pull yarns
on the wooden flange.
When substituting
natural fiber rope with synthetic fiber ropes (or substituting one
synthetic rope for another) substitution should not be made on a
straight breaking strength-for-breaking strength basis only. Other
important factors must be considered.
Consult the Cordage
Institute or other sources listed on page 73 for additional information.
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